Our ISO certified machine shop is well-equipped with seven 4-axis machining centers. In addition, we possess 3 high speed vertical milling machines with 83 X 47 X 35 inch work envelopes and full rotary tables that can handle parts measuring up to 20 inches in diameter. Our high speed vertical milling machines work with a wide variety of materials – including exotic and precious metals – while meeting extremely tight (±) 0.0002 of an inch precision tolerances on all part dimensions.

Our milling services can be used for a wide variety of complex machined parts, such as hydraulic components, fasteners, shafts, and fittings – along with a broad range of alternative products. Our CNC high speed vertical milling operations have met the needs of diverse industries, allowing us to process up to 3,000 units per order. Contact Mallory Industries, Inc today to learn more!

Capabilities

CNC High Speed Vertical Milling Capabilities

Vertical Milling Processes

Drilling
Boring
Counterboring
Countersinking

Pocketing
Profiling
Reaming
Tapping

Tolerances

Straightness : ± 0.0002
Concentricity: ± 0.0002

Diameter (outer/inner): ± 0.0002 in
Length: ± 0.0002 in

Length

Max
83 in

Width

Max
47 in

Height

Max
35 in

Type of Milling Machines

Vertical Machining Centers

Gantry Mills

Cutters

Flat end mill
Ball end mill
Chamfer mill
Face mill

Twist mill
Reamer
Tap

Cutting Tools

High-speed steel (HSS)
Carbide

Carbon Steel
Cobalt High Speed Steel

Axes

4

Type of Collet / Adapter

Spindle- have a standardized spindle end
Chuck- used to attach chucks to milling machines having a
standard spindle end

Vise

Plain

Swivel-type

Equipment Capabilities

Electric-drive motors
Coolant systems
Variable spindle speeds

Power-operated table feeds
High speed machining

Materials (Metals)

Alloy Steels
Aluminum
Beryllium
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Copper
Iron

Lead
Magnesium
Molybdenum
Monel
Nickel
Palladium
Stainless Steel
Tin
Tungsten
Zinc

Materials (Exotic & Precious Metals)

Inconel
Invar
Iridium
Kovars
Molybdenum

Monel
Niobium
Palladium
Tantalum

Production Volume

Min
1 unit

Specialty Production Shop
Prototype
Low Volume
Small Run

Max
3,000 units

High Volume
Large Run
Long Run
Large Scale Production Volume Run

Lead Times Available

Quoted on job by job basis
Emergency services available

Rush Services Available

Intended Application

Machine components
Engine components
Turbine components
Hydraulic components
Turbomachinery components
Construction equipment
Shafts
Forgings
Jewelry
Valves

Pins
Thread rod
Fasteners
Spindles
Sockets
Bushings
Spacers
Fittings
Standoffs

Industry Focus

Aerospace
Agricultural
Architectural
Auto/Truck/Transportation
Chemical
Dental
Electronic
Food

Machine Tool
Marine
Medical
Military
Oil Field
Optical
Packaging/Converting
Pharmaceutical

Industry Standards

AS9100:2009
Aerospace Industry Standard
ISO 9001:2008

International Organization for Standardization

File Formats

AutoCAD (DWG,DWZ)
BMP
Bit Mapped Graphics
Catia (CATDrawing,CATPart)
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.

Inventor (IDW, IPT)
JPG or JEPG
Joint Photographic Experts Group
MasterCam (MDX, MC8, MC9, SET)
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data